Top 10 Best Orbital Sander

Sanders is equipment that helps in smoothing any rough surfaces, sawed edges and rough spots. You can find this sander in different size and shapes. While considering the woodworking sanders, most of them would be electrical. Whereas an auto body repair shop would use a sander which is driven by the compressed air.

Sanders are classified into two main types namely Orbital Sanders and Belt Sanders. Today in our article we are going to look for the first category in brief. I assure this article would act as a perfect guide and a centerpiece in knowing about the orbital sanders completely.

Buying Guide | Orbital Sanders

Proceed below to check out the complete details on the Orbital Sanders, their types, characteristics, styles available, best products and much more in detail.

What is an Orbital Sander?

A tool or device that is used for smoothening any wood project, furniture item or any rough surface to eliminate the sanding marks. It is even capable of smoothing the car’s surface.

There are two basic forms of orbital sanders namely the standard and random orbital sanders. Standard one indulges a square sanding pad, and you can find its movement in an orbital fashion. Whereas a random orbital sander moves in an elliptical pattern and also spins a circular sanding disk.

Random orbital sanders act faster when compared to the standard orbital sanders, and this is one of the versatile tools and is capable of producing a firmer finish. Traditional orbital sanders are easy for the beginners, but the result will not be up to the mark.

Characteristics to consider while choosing an Orbital Sander

Here are some of the things you need to know while picking an orbital sander for your use.

  • Ask yourself whether you are clear of the working principle of this Orbital Sanders if not know it in brief and then for the right orbital sander for you.
  • Know for what purpose you are going to choose an Orbital Sanders, for the woodworking project or any other cases.
  • You should be aware which version of the orbital sanders you need for your works, sheet sanders or the random orbital sanders.
  • You can go with the sheet sanders if you need to smoothen your wooden work or furniture with sandpapers. This also features the grip variations, variable speed control, and dust protection.
  • Go with Random Orbital Sanders if you are the collapse of choosing the best version as this sander is capable of smoothing all kind of surfaces or material with ease. This uses the small circular and elliptical patterns while working with the wooden surfaces.

Benefits of Orbital Sanders

Here are some of the advantages of orbital sanders listed below

Variable Handles: Most of the random orbital sanders have variable handles so that you can choose this for any task for the comfort. Some may have one-handed pal shaped grip, other few contains the barrel grip styles for the support and can be used for various type of work.

Portable: While considering other versions and styles, random orbital sanders are the portable ones.

Pads: You can find 5 or 6-inch diameter pads in all type of random orbital sanders, this act as a great support for any DIY projects.

PSA Abrasive Disc: Random orbital sanders use both PSA abrasive discs and peel- stick for their works, the benefit is that they are not much expensive when compared to the velcro type and the hook-loop disc used in the other orbital sanders.

Lightweight: These sanders are too light in weight so that you can carry it to any place easily.

Styles of Orbital Sanders

While considering the Random Orbital Sanders, there are three styles available for the support and comfort.

Palm-Grip Style:

This style is one of the simplest and minimum efforts involved orbital sanders that can be easily held with the grip while performing the woodwork or while smoothing any surfaces and are used for small narrow projects.

Right Angle Style:

Do you need extra power while doing any woodwork? Then you need to choose this right angle style for the faster working experience. The unique feature of this Sanders is the gears that act as the centerpiece of both motor unit and the sanding pad.

The Sanders have a negative part too, the overall speed of the Sanders will be low when compared to other styles. The best part of the sander is that you can easily get rid of the paint from any furniture, wooden surface or any other area with ease.

Large in Line Sanders:

Are you the one who is working on large sanding projects which will need high speed at particular surfaces only? If yes, the right type of sander you need to choose is Large in line style. A powerful motor that helps in increasing the speed whenever you need, but you need to use your hands while operating the device.

Here is a video that provides you a visual presentation, explaining about the best orbital sanders.

Top 10 picks of Best Orbital Sanders

Once you are clear in getting the right type of orbital sanders for smoothening any wooden surface, furniture or rough edges, now it’s mandatory that you pick the right product and the manufacturer for the highly reliable performance.

To help you guys, our team of professional has researched, analyzed and tested many products and have picked the top 10 lists of Orbital Sanders that have high customer reviews, ratings, quality, durability and the product that is gaining more performance in the market.

OS50VC Variable Speed Orbital Sander from Bosch

No wonder the Bosch orbital sanders topping the first place in our top picks. One of the powerful sheet sanders that are capable of producing the smooth finish and handling to your work has many additional features and specifications to make the product a unique one.

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The superior suspension system along with the die-cast aluminum gear housing that is rugged endures you with the stronger support and maximum comfort, the another reason for the superiority is the vibration control design. Screw off cap involved in the tool helps you to eliminate the dust by removing the dust canister from the device.

Another way of getting rid of the dust without any struggle is the vacuum hose connection that indulges the process by controlling the airflow evenly. 3.4 Amps is the ample power required for the standard orbital sanding and the faster removal rate.

Paper tensioning system that is involved in this sheet sander system for accepting stick on paper and enabling the perfect paper fit is altogether named as the superior sheetloc paper clamping system. The variable speed dial option allows the matching of power and speed to work faster, simple and for the efficient performance.

The dust canister that is made of translucent microfilter indulges the screw off cap and the integrated paper filter for easier and faster emptying. The price of the product is high but worth the money invested on the product, weighs about 6 pounds and therefore portability is made easier. Comes with the dimension of 17.9X5.8X8.9 inches.

Non-Vacuum 59020 Random Orbital Sander from Dynabrade

The innovation design and the high-quality power tools involved in the orbital sanders has been the reason for ranking the second place in our best picks, the manufacturer has developed the Sanders in a reliable and efficient way that all of their customers will love it. There are multiple additional specifications and featured indulged in this version when compared to the previous ones.

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There are vacuum conversion kits available with the random orbital sanders, and this is considered to be the optional one. With the help of this kit, you can convert any non vacuum to a central vacuum tool or a vacuum tool with self-generation technique.

Extra wrist support and hand support is possible with the superior platform in the orbital sanders. Maximum power is maintained throughout the end of the working with less air. While depression is caused the housing grips get recessed from the throttle level and this is being the reason for getting rid of the pressure point on the worker’s palm and hands.

Speed can be controlled as per the work; this control allows regulation of any tool speed with the help of your thumb. Overhead and sanding applications are achieved with lighter air motor assembly.

Contaminants are kept out with the help of the double row balance bearing. The price of the product is high, but a great value for the money is about 1.4 pounds in weight and comes with the dimension of 10.7X6.3X4.4 inches.

Variable Speed 7424XP Random Orbital Sander from PORTER-CABLE

Are you in search of orbital sanders for sanding and polishing marine and automotive projects? If yes, this orbital sander would be the right option for you. The sanders that are 6 inches in size has many attractive features to make the product a unique one and this tops third place in our best picks of Orbital Sanders.

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The high speed 4.5 Amp motor is responsible for the random orbit, and superior overload protection, the polishing pad that measured 6 inches is being a great support for performing any DIY, marine and automotive projects.

Electronic variable speed is possible with this Sanders and is capable of operating at a speed of 2500 to 6800 orbits per minute when accompanied with the swirl free polishing and sanding action. The reason for the extended longevity is the roller bearing and the full band construction.

There is a side handle at both sides of the Sanders for the greater support; this can be removed for control and comfort. The price of the product is high but worth the money you spent on this orbital sanders. They are developed in light in weight so that easy portability is achieved.

Weighs about 5.8 pounds and comes with a dimension of 11.5 inches in length, 10.5 inches in width and 6 inches in height. The manufacturer is providing with one-year free service and three-year warranty for the product, therefore get the product without any hesitation.

D26453K Random Orbital Sanders from DEWALT

Do you need to experience the cleaner and smoother finish of any wooden work, furniture, rough surface or wedges? Prefer to go with this Sanders as they are made with unique functionalities for achieving the finer finish. This product from the traditional indoor and outdoor tools making manufacturer DEWALT captures the fourth place in our best picks of Orbital Sanders.

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The 3.0 amp motor and the controlling finishing system that is being trademarked comes with the textured grips for the greater controlling and support. There is a dust bag that helps in keeping your workspace safe and clean. Apart from that, you can feel the comfort for a long period even experiencing the tougher work.

Reduced fatigue and improved handling are possible with the counterbalance dual plane fan. The manufacturer has developed this random orbital sander with a versatile design and quick disk to come for extended years.

While considering the construction, the sealed ball bearing along with the dust sealed switch eliminate the debris, dust and other material away from the tools and ensure you with the durable tool life.

The dust bag made of premium quality materials is responsible for the greater performance of stripping and sanding tasks. Comes with a vacuum adapter which is built in within, can be used it with an extractor or a shop vac for the tougher applications.

You get a tool bag, dust bag, vacuum adapter along with the product when calculating the price; they are nothing when compared to their reliable performance. Measures 3.5 pounds and therefore portable. Comes with the dimension of 9.5X13X6.8 inches.

BO5041K Random Orbit Sanders from Makita

We have already discussed earlier the manufacturer, and another product from them also captures a place in our best picks of Orbital Sanders. The manufacturer is popular for producing high-quality industrial tools and provides industrial accessories all around.

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Faster, smoother and finer finish is achieved with the 3.0 AMP motor, the orbital sander has the variable speed control so that you can adjust it as per the working applications you perform, the speed reliable from the Sanders is about 4000 to 1200 OPM.

There are ergonomic handle and a hand grip which rubberized for providing the improved control and comfort for the operator. The handle at the front allows smoothing and sanding in confined and corner areas. The lock on button indulged in the trigger can be operated with your two fingers and can be used continuously as per the operator comfort.

The polishing and sanding pad helps in faster smooth and fine finishing; the dust can be collected easily with the help of the dust bag. You can experience the cleaner work environment with this pad dust collection system. You can also check out the reduced gouging and increased performance with the pad break in the tool.

The ball bearing construction is developed in an oversized way for the longer tool life. The price of the product is high but worth the money spent on the tool, measures about 3.1 pounds in weight and therefore easier portability is possible. Comes with the dimension of 7.5X16.3X10.3 inches.

6034-21 Palm Random Orbit Sanders from Milwaukee

This sander is a five inches Chinese tool that helps to smooth your rough edges and woodworks efficiently, the durable product from MILWAUKEE ranks sixth in our best picks of top orbital sanders.

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Recommended for any small and medium projects, the manufacturer has developed this sander in low weight to make the portability easier. The additional accessories indulged within the product involves a sanding pad, dust box, and a carrying case. The variable speed option ranges from 7000 to 1200 OPM.

The reliable 3.0 amp motor is responsible for the greater sanding experience. This random orbital sander is designed to be used reliably and easily so that any person can use the product. There is a vacuum hose adapter which is considered to be a universal one and is capable of fitting into any sizes.

The anti-vibration option ensures the perfect control of the tools and also provides the low vibration wherever necessary. There is a filter that comes with the dust canister for eliminating the dust, debris and other waste particles from components.

You will be able to install any 5 inches sanding discs and use for the reliable performance. The price of the product is affordable and measures 4.5 pounds in weight. Comes with the dimension of 14.1X4.2X5.5 inches.

ROS20VSK Random Orbit Sanders from BOSCH

This product from the reliable manufacturer Bosch has been designed to provide the exact finish to any woodwork, furniture, cabinets, etc. The rotation and the pad orbit combine to achieve the well blended and faster removal with ease, and this ranks seventh in our best picks of Orbit Sanders.

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Pad braking and pad dampening system is developed to get rid of the complaints that occurred in the previous models. The Pliable pad helps in providing the smoother finish on any contoured or flat surfaces. The extra accessory indulged along with the product involves Soft backing pad, vacuum hose adapter, sanding disk and a carrying case.

The manufacturer has developed this especially for stopping the swirls, and this is possible with the pad dampening braking system. The attachment involves 35,000 long-life hooks provides the secure firm grip while using the tools. The variable speed control indulged can be adjusted as per the applications the operator work on.

The adjustable speed ranges from 7500 to 1200 OPM and an extra option available. The microfilter system that is built in traps all the dust particles even the ½ micron diameter particles with ease. The canister is made compact for identifying the dust level easily and also for the faster detachment.

The ergonomic soft grip top body helps in using the tool on various grip positions, for reducing hand fatigue easily. The low vibration mode provides the maximum comfort and ensures you for the durability. Measures about 3.5 pounds in weight and comes with the dimension of 9X5X6 inches.

BO5031k Random Orbital Sanders from Makita

The popular manufacturer in making industrial tools and equipment has ranked eighth in our top picks of best orbital sanders, Perfect for the carpenters and woodworkers who need an extraordinary class random orbit sanders for the finer finish and faster performance.

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Quicker and smoother sanding is achieved with the help of 3.0 AMP motor, the variable speed control helps to adjust the speed as per the applications the operator works. The random orbit action of ⅛”” is delivered for the super smooth and faster sanding experience.

There is a pad controlled system for controlling the speed of the pad while starting the equipment; the pad dust collection is present within the system for experiencing the cleaner working environment. Contamination around the working system can be minimized with the help of the switch that is dust sealed within the orbital sanders.

The ball bearing construction ensures you for the durability. The extra accessory that comes along with the product involves an abrasive disc, tool case and a dust bag, measures 7.5 pounds in weight and comes with the dimension of 8.5X6.8 X 15.7 inches.

5 inch 382 Random Orbital Sanders from PORTER-CABLE

The manufacturer who has more than 100 years of experience in producing performance driven tools and equipment has designed this orbital sanders with multiple functionalities to make the unique product one among the other sanders available in the market; this ranks ninth in our top picks of best orbital sanders.

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Ideal for the workers who are performing professional sanding and DIY applications, also perfect for the random pattern and fine sanding which does not leave any gouges and swirls in the material. Faster and reliable performance is achieved with 1.9 amp motor and thus capable of producing 12,000 OPM.

The high premium quality ball bearing construction ensures the durability, They are developed light in weight so that you can take them wherever you need to take them to. The counterbalanced fan made with a dual plane will be the reason for reducing the worker’s fatigue.

The dust-sealed switch helps to prevent from any dust particles and ingestion for the longer life span and long term usage. The price of the product is affordable, measures 3.6 pounds in weight and comes with the dimension of 8X9X7 inches.

BDERO100 5 inch Random Orbital Sanders from Black & Decker

The manufacturer who is in the market since 1910 and are popular of developing innovative tools, equipment and accessories for outdoor yard care equipment, automotive lighting products, home cleaning products and other home improvement products. This product from the manufacturer has captured the tenth place in our top picks of Orbital Sanders.

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Experience the efficient, faster and simpler material removal with the help of this 5-inch random orbital sanders. Perfect for the workers who perform DIY application projects. The hook and loop system helps in making simpler and faster paper changes for the reliable performance.

The switch that is dust sealed contribute in eliminating any specks of dust and debris from the extensive components to experience the cleaner working environment. The price of the product is less when compared to other orbital sanders available in the market, measures about 3.2 pounds in weight and comes with the dimension of 7X5X6 inches.

Bottom Line

Choose an orbital sander that is sturdy, durable and matches up for your work entirely; another important specification is that the orbital sanders should involve a 100 percent ball bearing construction for the reliable performance.

Hope the above buying guide and the best products of orbital sanders might help you in choosing the apt one for your work. If you are confused still, the best thing is to ask any of your relative or nearby homeowners about the orbital sanders they are using and which would be the right orbital sanders for your work.

Have you used any of the above orbital sanders for your applications or work? If yes, feel free share us your experience with us. You can also mention your ideas and thoughts on the above article below.